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Gas Burning Plants Inspection and Tests

Thermal Oxidation Plant Inspection

Incineration is the process of converting combustible waste into a residue such as ash and slag. Wastes can be directly incinerated or pre-treated to increase thermal value and provide more efficient process control in the incineration plant. In this way, pre-treated wastes can be incinerated in combustion plants with heat recovery together with coal or other fuels.

The cause of carbon monoxide poisoning from time to time in big cities is not the unburned natural gas as it is thought, but the waste gases. The formation of pollutant gases is a serious problem in air quality. Thermal oxidation method is also used in flammable and explosive environments and the total amount of organic carbon is determined.

In thermal systems, exhaust gases are kept in a room with 600-700 temperature for a while and additional air is sent to the system to ensure that carbon monoxide and hydrocarbons are oxidized. However, thermal systems are not effective in reducing nitric oxides. These systems used in 1970s have been completely abandoned today and have been replaced by catalytic systems.

The oxidation catalyst is similar to thermal oxidation. It is mainly used in the emission control of carbon monoxide and hydrocarbons. Adequate oxygen is required for the reactions.

Part of the pollutants from internal combustion engines are mixed with air in the exhaust gases, which are the product of combustion. Some pollutants are formed as a result of crankcase ventilation and evaporation in the fuel tank and carburetor. Therefore, measures to be taken for emission control are very important.

Gasoline is a volatile fuel that evaporates in the fuel tank and escapes into the air. Similarly, the gasoline in the carburetor escapes into the air by evaporation. If the vent hole in the fuel tank is clogged, vacuum is generated inside the tank and the gasoline flow stops. In this case, the vaporous fuel exits the vent hole. Significant amounts of hydrocarbons are introduced into the air in this way, especially in hot environments. Emission by evaporation is therefore limited. Starting in the United States in 1970 this application has spread to the whole world in a short time.

Our company conducts the examinations of compliance of waste gas incineration within the scope of thermal oxidation plants inspection and tests in accordance with the relevant legal regulations and standards and test methods published by domestic and foreign organizations.

 

 

Waste Gas Incineration Compliance Inspection

Regulation on Control of Air Pollution Caused by Heating, clean air quality of pollutants leaving soot, smoke, dust, gas and vapors arising from combustion plants used for heating purposes in houses, workplaces, sites, schools, universities, hospitals, government offices, social rest facilities and various industrial establishments. to control and control the negative impact on

In the said regulation, some restrictions are imposed on waste gas and heat losses in liquid and gas fired combustion plants. Heat loss with waste gas refers to the difference between the combustion air and the heat content of the waste gas in terms of the thermal value of the fuel.

In liquid and gas fired combustion plants, the waste gas value and heat loss values ​​obtained from the measurements made by the measurement method described in the annexes of the regulation cannot exceed certain limit values. Liquid and gas fired combustion plants that cannot comply with these limitations and limit values ​​of waste gas and heat loss must operate in accordance with the relevant process and model in the light of current technical developments.

Petroleum, coal, LPG and similar fossil fuels, exhaust gases, chemical fires, nuclear power plants and forest fires emit toxic gases that cause air pollution to the atmosphere. These gases cause greenhouse effect and global warming. On the other hand, acid rains damage the forests and vegetation and disrupt the ecological balance of the world. Unfortunately, there is no recycling of these harmful gases. However, it is possible to minimize this pollution with some precautions. Installing filters in factory chimneys, using coals with higher calories instead of low calorie charcoal, using natural gas instead of oil and coal as much as possible, making more use of wind and solar energy, or using hydroelectric power plants instead of nuclear power plants are always positive steps.

In this context, regular inspections of waste gas incineration plants also contribute greatly to these efforts.

Our company carries out waste gas incineration compliance inspections within the scope of the inspection and tests of gas incineration facilities in accordance with the relevant legal regulations and standards and test methods published by domestic and foreign organizations.

 

 

Chimney Traction Compliance Inspection

Pursuant to the Regulation on Gas Burners issued by the Ministry of Industry and Trade (2009 / 142 / AT), when gas burners and equipment are used in appropriate conditions, they must work in a way that does not endanger the health of people and pets and the safety of goods. According to the regulations, the structural characteristics of the devices should be such that, when used, they will burn with a normal flame and only give acceptable amounts of health-hazardous substances. At the same time, the chimneys should be in such a way that they do not spread the substances that will occur during combustion. The construction of devices that require a chimney for the discharge of these substances must be such that they do not emit hazardous quantities of combustion products into the space they are located, even in situations where the chimney draft conditions are abnormal.

Chimney traction conformity inspection services provided by inspection and test organizations include chimney traction and accountability checks, settlement conformity, material and assembly checks and leakage tests.

Chimneys are an important part of the combustion system and are a risk factor for environmental safety and human health. The design, production and assembly of the chimneys must be done correctly. This is an important issue not only in terms of energy savings, but also in terms of protection from fire hazards or poisoning from carbon monoxide gas.

The control of chimney projects and calculations is the process of checking the chimney design in terms of traction adequacy in accordance with the relevant standards. The chimney design is evaluated and conformity is given to the appropriate design. The gas distribution company does not approve the natural gas project without this report.

Chimney installation checks and tightness tests are carried out to check whether the approved chimney project is installed in accordance with the relevant standards. Again, gas distribution companies do not use the gas until they see the results of the flue seal test.

Our company conducts the chimney traction conformity inspection studies within the scope of the inspection and tests of the gas incineration plants in accordance with the relevant legal regulations and standards and test methods published by domestic and foreign organizations. Here are a few basic standards:

  • TS EN 13084-1 Industrial chimneys - Free standing - Part 1: General features
  • TS EN 13084-4 Chimneys - Free standing - Part 4: Brick lining - Design and application
  • TS EN 13084-5 Chimneys - Free standing - Part 5: Material for brick lining - Product specifications
  • TS EN 13084-6 Chimneys - Free standing - Part 6: Steel linings - Design and application

 

 

Appliance Gas Combustion Inspection

The Regulation on Gas Appliances (2009 / 142 / AT) has been drawn up on the basis of the European Union directive on gas appliances. All gas-burning devices and their equipment to be submitted to the European Union are requested to be safe and reliable. This directive and regulation covers the basic requirements for devices and equipment to be sent to the European Union countries. However, it does not give a warning or example of how these requirements are met. In this way, manufacturers are given flexibility in technical solutions. The only expectation in this regard is production within the framework of harmonized standards regulation.

In these legal regulations, gas-burning devices are intended to mean gas-burning devices that are used for heating, cooking, cooling, obtaining hot water, lighting or washing, and where necessary, to obtain water whose temperature does not exceed 105. By means of the equipment of gas-burning devices are meant the control and adjustment means, which are designed to be fitted to gas-burning devices and which are marketed on their own for commercial purposes.

The Regulation on Gas Burning Devices (2009 / 142 / AT) introduces a legal obligation from the year 1996. All devices and equipment covered by the Regulation are required to bear the CE mark. However, there are some exceptions to the regulation. For example, according to the regulation, gaseous fuel is gaseous fuel at 1 degree temperature under 15 bar pressure. Therefore, natural gas and LPG devices are separated from each other.

The appliance provided by the inspection and testing institutions includes the gas combustion conformity inspection services, the devices used for heating, cooking, cooling, hot water supply, lighting or washing and ironing. The aforementioned regulation defines basic requirements and requirements for the design and performance of devices. For example, devices must be supplied with appropriate installation, maintenance and use instructions, the devices should be made of suitable materials, should not be affected by adverse weather conditions and network fluctuations, should show normal wear and tear, prevent unburned gas output, safely ignite, the controls should not overheat and consume an acceptable amount of energy.

Our company carries out the device gas combustion conformity inspection studies within the scope of the inspection and tests of the gas incineration plants in accordance with the relevant legal regulations and standards and test methods published by domestic and foreign organizations.

 

 

Facility Settlement Compliance Inspection

In 2011, the Ministry of Industry and Trade issued the Regulation on Gas Burning Devices (2009 / 142 / AT). The purpose of this regulation is to ensure that when gas appliances and equipment are used in normal conditions, they are placed on the market and put into service in a way that does not endanger the health of people and pets and the safety of goods.

Settlement conformity inspection services provided by inspection and testing organizations include commercial cooking appliances, specially designed appliances for industrial purposes and gas-burning appliances such as boiler rooms and heat centers. The safe and risk-free operation of these devices is to include, on the one hand, checks and inspections of these devices and the safety equipment on the device, as well as controls of the location of the devices.

In our country, gas distribution companies demand the conformity inspection of the places where the gas burning devices are installed, especially before the first installation. Inspection and testing organizations, while conducting settlement conformity control and inspection procedures, mainly comply with the following legal regulations and standards:

  • Energy Market Regulatory Board (EMRA) Internal Installation Regulation
  • Implementing Regulation on Fire Protection of Buildings
  • Communiqué on General Technical Specifications of Construction Works, Machinery and Electrical Installation
  • TS 7363 Natural Gas - Indoor Installation Design and Application Rules

With regard to gas-fired devices, it must be installed, adjusted and operated correctly. The location and installation principles of these devices, the type of gas used, the supply pressure of the gas used, the required fresh air flow and the combustion air supply of the device must be controlled to ensure safe use.

The TS 7363 standard covers:

  • Natural gas devices supplied from the natural gas delivery point and installed inside the building.
  • Natural gas installation that sends gas to these devices
  • Arrangement and installation of the project and details of the smoke chimneys and ducts for the evacuation of the waste gases resulting from combustion, and the opening of the natural gas installation after the test and inspection process.
  • Rules for safe use of natural gas in the building

Our company conducts the facility settlement compliance studies within the scope of gas combustion plants inspection and tests in accordance with the relevant legal regulations and standards and test methods published by domestic and foreign organizations.